Pilot production plays a critical role in bridging the gap between laboratory research and full-scale commercial manufacturing. This stage is where process feasibility, scalability, and robustness are validated under controlled yet flexible conditions. Our pilot production facilities are designed to support a wide range of pharmaceutical development activities, including small-scale manufacturing, process optimization, and technology transfer. We have invested in state-of-the-art pilot equipment that allows us to simulate industrial production environments while maintaining the agility required for research and development. The infrastructure supports diverse chemical reactions, including high-temperature, low-temperature, and pressure-sensitive processes.
With a strong focus on safety, compliance, and efficiency, our pilot production systems meet stringent regulatory standards such as cGMP, ensuring that all outputs are suitable for clinical and early commercial use.
Key Equipment
Our pilot production capabilities are characterized by extreme versatility and robust engineering. We have structured our infrastructure to accommodate a wide spectrum of reaction scales, ranging from small-scale pressure reactors to large-capacity industrial vessels.
Reactor Systems
- Stainless steel and glass-lined reactors
- Volume range: ~200 L to 6000+ L
- Operating range: approximately -80 °C to 350 °C
- Suitable for atmospheric and pressurized reactions
- Dedicated units for hydrogenation and catalytic processes
Material Handling & Charging Systems
- Closed charging systems for safe material transfer
- Glove boxes for high-potency or sensitive compounds
- Automated dosing and feeding units for accurate input control
Peptide Synthesis Equipment
- 3–200 L reactors
- DAC50–DAC300 semi-preparative HPLC Preparation system
- 0.18–5m2 lyophilization systems
Separation, Purification & Drying Equipment
- Centrifuges for solid-liquid separation
- Filtration systems (pressure and vacuum filtration)
- Vacuum dryers for solvent removal
- Lyophilization (freeze-drying) units for temperature-sensitive products
Translating Capabilities into Project Success
The versatility of our pilot production equipment allows it to support a wide range of applications across pharmaceutical development, including:
Production of clinical trial materials
Process optimization and validation
Support specialized chemical processes
Our pilot production facilities serve as the critical nexus between R&D and full-scale commercial manufacturing. By providing a controlled environment that mimics industrial processes while maintaining the agility of a laboratory, we ensure that every drug candidate is developed with the highest standards of safety, efficiency, and consistency.
Please kindly note that our services are for research use only.
